Since 1870 we’ve lived and breathed malting. With this passion and expertise, and by combining traditional and modern techniques, we create an impressive range of malted and non-malted products, including several unique and exclusive barley malts.
We have a wide range of malts suitable for brewing and distilling to provide you with the foundations for creating your next beer or whisky.
There is nothing more we love than talking to brewers and distillers so if you have any questions, or would like to arrange a call with a member of our team, please feel free to get in touch – we would love to hear from you!
For Barley
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Everyone must surely be aware of the impact of the weather on farming and just how challenging farming can be. That’s even in Britain, which is (or was formerly!) known for its temperate climate.
Barley harvest near our maltings in North Norfolk was completed 2/3 weeks earlier than usual. We worked with around 200 farmers in the area, and they all worked flat out to get the crops in at precisely the right moment in the grain’s life cycle. It isn’t easy when that moment comes early and all at once for every field. Plus, there was more of an overlap than ever between the readiness of winter and spring varieties to be harvested. Those combine harvesters were sure put through their paces.
Rainfall is most important during the growth stages of the crops and the time during which the seeds are plumping. They can stand a lack of moisture in the ripening stages. This year at least, the long period of hot, dry weather – now officially a drought – began late enough for reasonable results for East Anglian barley.
Nitrogen levels in the grain are generally low, and the quality is usually very decent. We can be thankful for small mercies.
All over our region, lorries and trailers are loaded with high-quality barley – probably some of the best in the world – and travel to Gt Ryburgh. Here, they enter the gates of our maltings and go to the first port of call: the weighbridge.
The intake team is like a combination of Passport Control and a welcoming party – for grain, we subject the grain to rigorous checks, rejecting any load that doesn’t meet the spec. This is quite rare given that we have close relations with the growers, and they know what is expected and will of course have carried out their own assessments before dispatching to the maltings. And, of course, we welcome and manage every load arriving on site that does meet the strict criteria. There’s quite a lot of logistics involved in all that – and we obviously work very closely with the logistics and operations teams.
Toby Mitchell, Team Manager
The weighbridge is akin to a set of bathroom scales for trucks. It takes into account the vehicle’s weight and calculates the grain’s weight.
Some quality tests take place even before the vehicles arrive on site. But they are not enough. A probe is lowered into the grains to take a sample from the bottom, middle, and top of the load. Different areas of a field and different fields might yield seeds of various sizes and specifications – and we need to be aware of any variations.
At this stage, we also detect any contaminants, those pesky seeds from weeds or other cereal crops for example. Hence this level of testing – before the grain gets any further from the front gates on to the site.
Once it has the green light, the grain reaches our No.5 barley area for malt storage. Here, operators are on hand to tip the loads into the towering silos which adorn the site. Generally, it is dried to prevent mold growth and premature germination and ensure the best possible conditions for storage. As you can imagine, for the 2022 harvest, not a lot of drying was needed.
At Gt Ryburgh, we have enough storage to house 60,000 tonnes of grain. That’s 715 million pints’ worth of barley.
Toby’s excellent team of operators comprises Paula Maddocks and Dee Hagger on the Weighbridge and Peter Temple, Terry Hall, Duncan Jonas, and Phil Rowland covering the No.5 area.
They honor the fine work done by the barley growers by giving the grain the very best start to the malting journey. They are in charge of welcoming the grain onto the site, preparing it for storage, monitoring it over time, and running the grain to the malting team in pristine condition so it can go through the first step of the malting process: Steeping (soaking).
That may sound straightforward, but the variables mean that it isn’t. There are different varieties of barley, and indeed other cereals, including rye, wheat, and oats, to take into account. There are distinctions brought about by the location of the fields, the soil, the weather, and the harvest conditions. There are the maltsters’ requirements and expectations from each variety.
The team got to know the farmers and seed merchants, and there is little they don’t know about barley and other cereal grains.
Actually, we don’t just specialise in this particular part of the supply chain, I think I’m speaking for all the team members in saying we are equally as interested in the other end. That is sampling of craft beers and whiskies. That’s purely for professional purposes, you understand.
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